maplemere · recipe
Maplemere Kitchen

Damian's Pulled Pork Mac and Cheese

A rich baked mac and cheese with cavatappi, sharp cheddar, liquid smoke, and seasoned pulled pork. This version keeps the pork flexible and treats the mac and cheese as the core recipe. Do not subsitute starred ingredients, as they are central to the dish.

Ingredients

Pulled Pork

  • 1 pork butt or pork shoulder, about 4 to 7 pounds, boneless or bone-in
  • 1 onion
  • 1 bottle barbecue sauce
  • Powdered mustard
  • Paprika
  • Powdered onion
  • Powdered garlic
  • Salt
  • Pepper
  • 1 bottle or can of beer or dark soda
  • Optional: a premixed meat rub instead of the individual seasonings

Mac and Cheese

  • 1 pound cavatappi pasta
  • 3 to 4 tablespoons butter
  • 3 tablespoons flour
  • 1 tablespoon ground powdered mustard
  • 3 cups milk
  • 1/2 cup yellow onion, finely diced
  • 1 bay leaf
  • 1/2 teaspoon paprika
  • 1 teaspoon Sweet Heat pepper flakes (link)*
    If you'd like a hotter version, substitute Sweet Heat with 1/2 teaspoon Hatch Valley Green (link) and 1/2 teaspoon Smoke Show (link).
  • 1 tablespoon liquid smoke
  • 16 ounces Cabot Seriously Sharp Cheddar, shredded*
  • Do not use pre-shredded cheese here. The anti-caking starches interfere with the sauce.
  • Kosher salt, to taste
  • Fresh black pepper, to taste

Topping

  • 3 tablespoons butter
  • 1 cup seasoned panko bread crumbs

Mise en Place

Pasta

  • 1 pound cavatappi

Bowl 1

  • 3 to 4 tablespoons butter

Bowl 2

  • 3 tablespoons flour
  • 1 tablespoon ground powdered mustard

Bowl 3

  • 3 cups milk
  • 1 tablespoon liquid smoke

Bowl 4

  • 1/2 cup yellow onion, finely diced

Bowl 5

  • 1 bay leaf
  • 1/2 teaspoon paprika
  • 1 teaspoon Sweet Heat pepper flakes OR 1/2 teaspoon Hatch Valley Green and 1/2 teaspoon Smoke Show Peppers

Bowl 6

  • 16 ounces shredded Cabot Seriously Sharp Cheddar

Added to Taste

  • Kosher salt
  • Fresh black pepper

Directions

Pulled Pork

  1. Roughly chop the onion and place it in the bottom of a crock pot.
  2. Add the beer or dark soda.
  3. Pat the pork dry and trim excess fat thicker than about 1/4 inch.
  4. Season the outside generously until fully coated.
  5. Cook on low for 9 to 11 hours, until tender and falling apart.
  6. Remove, shred, and add barbecue sauce to taste. Add a little cooking liquid if you want extra flavor, but avoid making it too wet.
  7. Set aside for the mac and cheese.

Mac and Cheese

  1. Preheat the oven to 350°F.
  2. Cook the pasta in a large pot of salted boiling water until al dente.
  3. In a separate pot, melt the butter. Whisk in the flour and mustard and keep it moving for about 5 minutes until smooth.
  4. Stir in the milk, liquid smoke, onion, bay leaf, pepper flakes, and paprika. Simmer for 10 minutes, then remove the bay leaf.
Temperature control matters. I will typically raise the temperature to medium high as soon as I add the milk to bring the mixture up to temp, but only for a short amount of time. Do not let the mixture boil. Instead, once you get to a simmer, drop the temp down to medium/medium-low to maintain a slow simmer. The mixture needs to be hot enough to melt the cheese in the next step without dropping too much temp in the process.
  1. While still on heat, stir in about three-quarters of the cheese a handful at a time, letting each addition melt before adding more. Season with salt and pepper.
  2. Fold in the pasta. Add pulled pork to taste, usually somewhere between one-quarter and three-quarters of the total pork.
  3. Pour into a 2-quart casserole dish and top with the remaining cheese.
  4. Melt the butter, toss with the bread crumbs, and spread over the top.
  5. Bake for 30 minutes. Rest for 5 minutes before serving.

House Notes

  • This recipe works well as a proper main dish, not just a side.
  • The pulled pork is intentionally adaptable, so swap rubs or liquids if you already have a method you like.
  • Keep the pork in balance with the pasta and cheese so it adds richness without dominating the texture.
  • The PDF version is the best option for printing or kitchen use.